Industrial Automation
China ALBERT Servo Integrated Machine: 3-in-1 Servo Motor with Built-in Drive & VG Gear Pump | Reliable Suppliers & Factory
Introducing the ALBERT hydraulic all-in-one system, a leading solution designed for superior system performance, stability, and cost-effectiveness. This product is engineered to simplify installation and use, lowering entry barriers for users. As a highly protected and integrated solution, the ALBERT series excels in high-performance vector control of permanent magnet synchronous motors, delivering rapid response and minimal interference, Equipped with advanced features such as background software monitoring, a robust communication bus, and tuning-free support, this system provides a powerful combination of capabilities and stable performance. Ideal for a variety of hydraulic applications, it is particularly well-suited for settings that do not require an electrical control cabinet. Applications include energy-saving vulcanizers, electro-hydraulic bending machines, injection molding machines, and presses, As a prominent choice among suppliers and manufacturers in China, the ALBERT hydraulic all-in-one system represents the perfect blend of innovation and reliability for factories seeking to enhance their operational efficiency
Model Representation
ALBERT Servo Integrated Unit: Features & Benefits
Compact & Integrated Design
Features an ultra-compact design, replacing traditional asynchronous motors with a latest-generation permanent magnet synchronous servo motor, reducing dimension by approximately 30% for the same power rating.
The drive module housing is manufactured using die-cast aluminum for superior heat dissipation, supplemented with an independent cooling fan to reduce temperature rise and extend service life. The module is designed for easy disassembly.
The top cover is made of flame-retardant ABS material and includes a waterproof sealing strip for enhanced durability and protection.
This all-in-one integrated solution eliminates the need for a separate external control cabinet, saving significant space, simplifying wiring, and drastically improving the user experience.
Superior Performance
Inherits the advantages of synchronous servo technology, providing high-speed dynamic response with a reaction time of approximately 30ms, far surpassing the 200ms+ typically required by asynchronous motor inverter systems.
Enables real-time speed adjustment based on process demands, boosting production efficiency and reducing energy consumption.
Utilizes a dual closed-loop control system, leveraging the motor's internal resolver and a pressure sensor on the oil circuit, to precisely track and control real-time flow and pressure output for high-precision production requirements.
The full series comes with a built-in braking unit and brake resistor, and is equipped with a 17-bit magnetic resolver supporting auto-tuning for setup.
Low Noise & Reduced Oil Temperature
Operates significantly quieter than traditional constant-noise asynchronous motors, with noise levels reduced by 8-10 dB on average. Noise varies with speed, and the cooling fan can be set to auto-stop under low load conditions for even quieter operation.
The servo-based system eliminates the need for high-pressure overflow and often runs at lower speeds according to the process, leading to a notable reduction in oil temperature of 5-10°C.
Simplified Installation & Use
Arrives pre-configured based on user parameters, requiring no complex debugging on-site.
The entire series utilizes aviation-style plugs for all connections, enabling true "plug-and-play" operation. This greatly reduces installation complexity, time, labor costs, and the risk of wiring errors.
Configuration Plan
| No. | Item | Specification Details |
|---|---|---|
| ① | Series | ALBERT series |
| ② | Power | 037 /055 /075 /085/095/115/15 ]x10⁻¹ KW |
| ③ | Speed | See system parameters |
| ④ | Outlet Port Position | T: Up / L: Left / R: Right / D: Down |
| ⑤ | Pump Displacement For example | 0016 single pump 16CC/2010 double pump 20CC+10CC |
| ⑥ | Flange Mounting | A: Threaded flange /B: Welding flange /C: Sensor flange with holes |
| ⑦ | Foot Mounting | b1: Standard horizontal installation / B1: Vertical installation / 00: Not installed |
Model Specifications
| Series | Model KW | Motor Rated Torque Nm | Peak Torque Nm | Motor Rated Speed rpm | Motor Rated Power KW | Motor Rated Current A | Value | Drive Power KW | Drive Rated Current A | 140Bar Pump Disp. CC | 175Bar Pump Disp. CC | 210Bar Pump Disp. CC | 250Bar Pump Disp. CC |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 130 | 3.7 | 23 | 46 | 1700 | 4.1 | 7.7 | 3.28 | 3.7 | 9 | 13 | 10 | 08 | 06 |
| 5.5 | 30 | 60 | 1700 | 5.4 | 9.8 | 3.08 | 5.5 | 13 | 16 | 13 | 10 | 08 | |
| 7.5 | 41 | 81 | 1700 | 7.3 | 12.7 | 3.18 | 7.5 | 17 | 20 | 16 | 13 | 10 | |
| 180 | 8.5 | 48 | 96 | 1700 | 8.5 | 15.3 | 3.13 | 11 | 25 | 25 | 20 | 16 | 16 |
| 9.5 | 56 | 105 | 1700 | 9.43 | 18 | 3.11 | 11 | 25 | 32 | 25 | 20 | 16 | |
| 11.5 | 65 | 129 | 1700 | 11.5 | 21 | 3.10 | 15 | 32 | 40 | 32 | 25 | 20 | |
| 15 | 84 | 168 | 1700 | 15 | 27 | 3.11 | 18.5 | 37 | 50 | 40 | 32 | 25 |
System Parameters
| Model ALBERT | Unit | 037 | 055 | 075 | 076 | 095 | 115 | 150 |
|---|---|---|---|---|---|---|---|---|
| Motor series | - | 130 Series | - | 180 Series | - | |||
| Rated power | Pn [kW] | 3.7 | 5.5 | 7.5 | 8.5 | 9.5 | 11.5 | 15.0 |
| Rated torque | Tn [Nm] | 23 | 30 | 41 | 48 | 56 | 65 | 84 |
| Rated speed | N [rpm] | 1700 | 1700 | 1700 | 1700 | 1700 | 1700 | 1700 |
| Rated frequency | Fn [Hz] | 113.33 | 113.33 | 113.33 | 113.33 | 113.33 | 113.33 | 113.33 |
| Peak torque | T max [Nm] | 46 | 60 | 81 | 96 | 105 | 129 | 168 |
| Peak speed | N max [rpm] | 2300 | 2300 | 2300 | 2300 | 2300 | 2300 | 2300 |
| Number of pole pairs | P | 4 | 4 | 4 | 4 | 4 | 4 | 4 |
| Torque constant | Kt [Nm/A] | 3.0 | 3.08 | 3.18 | 3.0 | 3.18 | 3.10 | 3.2 |
| Back EMF | EMF [V/k rpm] | 191 | 193 | 199 | 197 | 195 | 193 | 196 |
| Moment of inertia | J m [kgcm²] | 27.7 | 31.4 | 38.8 | 96.4 | 122.5 | 167.2 | 192.8 |
| Rated input current | In [A] | 8.20 | 9.80 | 12.5 | 15.3 | 18 | 21 | 27 |
| Input power range | Vol [V] | - | - | - | 380 | - | - | - |
| Input voltage frequency | Fn | - | - | - | 50/60Hz | - | - | - |
| Input voltage phases | Phase | - | - | - | 3 | - | - | - |
| Protection level | IP | - | - | - | 54 | - | - | - |
| Temperature Ambient | rise: 100K temp: 3℃ | - | - | - | 54 | - | - | - |
Wiring Instructions
External Power Supply
Base Dimensions
ALBERT180 base dimensions
| Type | A1 | A2 |
|---|---|---|
| ALBERT085 | 156 | 418 |
| ALBERT095 | 161 | 418 |
| ALBERT115 | 187 | 479 |
| ALBERT150 | 187 | 479 |
ALBERT130 base dimensions
| Type | A1 | A2 |
|---|---|---|
| ALBERT085 | 156 | 418 |
| ALBERT095 | 161 | 418 |
| ALBERT115 | 187 | 479 |
| ALBERT150 | 187 | 479 |
Applications
Product Display
Frequently Asked Questions (FAQ)
What are the primary benefits of the ALBERT Servo Integrated Unit?
The ALBERT Servo Integrated Unit features a compact all-in-one design that reduces dimensions by 30% compared to traditional motors. It eliminates external control cabinets, simplifies wiring, lowers noise levels by 8-10 dB, reduces oil temperature by 5-10°C, and offers a plug-and-play aviation connection.
How does the unit achieve energy savings and reduce oil temperature?
By replacing traditional constant-speed motors with a synchronous servo motor, the system adjusts speed in real-time based on process demand. This eliminates high-pressure overflow states, resulting in a notable reduction in oil temperature of 5-10°C and significantly lower energy consumption.
Is on-site debugging required for installation?
No. The ALBERT series arrives pre-configured based on user-specified parameters. This configuration, paired with aviation-style plugs for all connections, allows for immediate "plug-and-play" operation, reducing installation time and eliminating wiring errors.
What control system does the ALBERT series use?
It utilizes a highly precise dual closed-loop control system. This leverages the motor's internal resolver alongside a pressure sensor mounted on the oil circuit to track and control flow and pressure output in real time.
What is the protection rating and material build of the unit?
The unit is built with a die-cast aluminum housing for superior heat dissipation, a flame-retardant ABS top cover with waterproof sealing, and has a system protection rating of IP54.
What industrial machinery is this integrated unit suitable for?
It is highly optimized for hydraulic power packs, energy-saving vulcanizers, electro-hydraulic bending machines, injection molding machines, and various types of hydraulic presses.