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High Torque Planetary Reducer ABT for Small Injection Molding Machines - Energy-Efficient Solution from China Suppliers and Factory

Injection molding is a crucial manufacturing process that leverages the thermophysical properties of plastics to effectively melt and homogenize raw materials within the barrel. This method produces high-quality injection products through a series of stages, including injection, flow filling, pressure holding, and cooling. The injection molding machine relies on an oil pump and motor as its primary power sources, forming the backbone of the hydraulic transmission system. A well-coordinated electrical control system enhances the functionality of the hydraulic components, ensuring that the process requirements and various programmed actions are met efficiently, As a leading factory and supplier in China, Ningbo Vicks has innovatively developed a planetary reducer integrated energy-saving solution tailored for the melt transmission system. Our research into the injection molding process has led to significant advancements in reducing energy consumption while simultaneously boosting power and transmission efficiency. Trust Ningbo Vicks for your injection molding needs and experience unmatched quality and efficiency from a top-tier provider in China's manufacturing sector

Model Representation

product

Model Representation

products-2
title
No. Definition Classification
Series of electro-Plasticizing servo system ABT-X: Planetary servo integrated machine
Reducer code 003, 006, etc. (G represents high speed)
Reduction ratio Gearbox reduction ratio
Output shaft connection type S: standard spline
P: standard flat key
X: special custom key
Maximum torque Gearbox output maximum torque
Motor rated speed 12: indicates motor rated speed 1200
15: indicates motor rated speed 1500
17: indicates motor rated speed 1700
20: indicates motor rated speed 2000
Cooling method W: Oil cooling
F: Air cooling

Component Description

products
No. Component Description
Terminal Box
Rear Cover
Motor Cooling Oil Port
Motor Cooling Oil Port
Servo Motor
Oil Filling Port
Reducer
Output Shaft
Level Mirror
Oil Drain Port

Model Specifications

ABT Planetary Integrated servo Machine Series Specifications

Specification Electric Hoist Product Specification (ECI Series) Applicable Lifting Capacity T Max Screw Diameter (mm) Max Screw Torque (Nm) Max Screw Speed Gear Output Torque (Nm) Drive Rated Power (kW) Motor Rated Power (kW) Motor Rated Current (A) Motor Maximum Speed (RPM) Total Weight (kg) Gearbox Reduction Ratio Transmission Mode
Series 03 ABT-Y-003-005-000570-20W 80-160 45 649 290 750 11 10.5 15.8 2500 76.5 8.5 Planetary
ABT-Y-003-005-000570-20F 80-160 45 649 290 750 11 10.5 15.8 2500 76.5 8.5 Planetary
Series 06 ABT-Y-006-005-001400-20W 150-250 60 1371 260 1400 18 17.2 30.6 2500 100 9.5 Planetary
ABT-Y-006-005-001400-20F 150-250 60 1371 260 1400 18 17.2 30.6 2500 100 9.5 Planetary
Series 08 ABT-Y-008-005-002000-17W 240-320 70 2047 220 2000 22 21.4 32.2 2100 148 9.5 Planetary
ABT-Y-008-005-002000-17F 240-320 70 2047 220 2000 22 26.4 37.7 2100 137 9.5 Planetary
Series 11 ABT-Y-011-005-003000-17W 300-400 80 2897 220 3000 30 30.3 45 2100 162 9.5 Planetary
ABT-Y-011-005-003700-17W 300-400 85 3392 220 3700 37 40.9 62 2100 162 9.5 Planetary
Series 16 ABT-Y-016-105-004000-17W 400-500 90 3935 210 4000 45 40.9 62 2100 205.5 10 Planetary
ABT-Y-016-105-004800-17W 400-500 95 4529 210 4800 45 50.7 78.2 2100 205.5 10 Planetary
Series 31 ABT-Y-031-105-006500-15W 500-750 105 5875 180 6500 55 70.7 137.8 1800 444.5 10 Planetary
ABT-Y-031-105-007500-15W 500-750 110 6631 180 7500 75 70.7 137.8 1800 445.5 10 Planetary
Series 200 ABT-Y-200-105-006500-15W 500-750 105 5875 180 6500 55 70.7 137.8 1800 444.5 10 Planetary
ABT-Y-200-105-007500-15W 500-750 110 6631 180 7500 75 70.7 137.8 1800 445.5 10 Planetary
Series 270 ABT-Y-270-10P-010000-12W 800-1000 125 9245 150 10000 75 81.7 158 1500 554 10 Planetary
Series 325 ABT-Y-325-16P-014000-17W 1000-1200 140 12413 130 14000 90 117.5 189.1 2100 / 16 Planetary
Series 400 ABT-Y-400-16P-018000-17W 1300-1600 160 17565 130 18000 110 142.4 231.2 2100 / 16 Planetary
Series 470 ABT-Y-470-20P-028000-17W 1700-2000 185 25621 100 28000 130 142.4 231.2 2100 / 20 Planetary
ABT-Y-470-24P-035000-17W 1850-2300 200 31378 80 35000 130 169.1 274.5 2100 / 24 Planetary
Series 510 ABT-Y-510-24P-037000-17W 1850-2300 210 35622 80 37000 160 169.1 274.5 2100 / 24 Planetary
ABT-Y-510-24P-045000-17W 2100-2500 220 40202 80 45000 180 195.8 317.9 2100 / 24 Planetary
Series 560 ABT-Y-560-24P-054000-17W 2300-2800 235 47722 75 54000 220 240.3 415.7 1900 / 24 Planetary
ABT-Y-560-24P-062000-17W 2500-2800 250 56052 75 62000 280 275.9 464 1900 / 24 Planetary
ABT-Y-560-24P-070000-13W 2800-4000 260 62069 60 70000 220 231.4 398.3 1500 / 24 Planetary
ABT-Y-560-24P-078000-13W 3300-5000 270 68468 60 78000 280 265.4 444.7 1500 / 24 Planetary

ABT Planetary Integrator High Speed Series Specifications

Specification Electric Hoist Product Specifications Applicable Lifting Capacity T Maximum Screw Diameter MM Maximum Screw Torque Nm Minimum Gearbox Output Speed RPM Gearbox Output Torque Nm Drive Rated Power KW Motor Rated Power KW Motor Rated Current A Motor Maximum Speed RPM Total Weight KG Gearbox Reduction Ratio Transmission Mode
03s Series ABT - X - 0030 - 06S - 000650 - 20W 80 - 230 45 558 400 650 15 17.2 30.6 2500 92 6.25 Planetary
ABT - X - 0030 - 06S - 000650 - 20F 80 - 230 45 558 400 650 15 17.2 30.6 2500 92 6.25 Planetary
06s Series ABT - X - 0060 - 06S - 001000 - 20W 160 - 260 60 1146 360 1000 22 22 46.1 2200 108 5.9 Planetary
ABT - X - 0060 - 06S - 001000 - 20F 160 - 260 60 1146 360 1000 22 22 46.1 2200 105 5.9 Planetary
08s Series ABT - X - 0080 - 06S - 001500 - 20W 260 - 500 65 1400 320 1500 30 25.1 43.8 2500 148 7.8 Planetary
ABT - X - 0080 - 06S - 002000 - 20W 260 - 600 75 2003 320 2000 37 35.6 62 2500 162 7.8 Planetary
11s Series ABT - X - 0110 - 06S - 003000 - 20W 320 - 600 80 2353 300 3000 45 48.2 82.6 2400 177.5 7.8 Planetary
16s Series ABT - X - 0160 - 10S - 004000 - 20W 400 - 750 90 3159 230 4000 45 48.2 82.6 2300 205.5 10 Planetary
31s Series ABT - X - 0310 - 10S - 006000 - 17W 500 - 800 100 4111 210 6000 55 80.1 146.4 2100 457.5 10 Planetary
ABT - X - 0310 - 10S - 006500 - 17W 500 - 800 110 5217 210 6500 75 80.1 146.4 2100 457.5 10 Planetary
200s Series ABT - X - 200C - 10P - 006000 - 17W 800 - 1000 100 4111 210 6000 55 80.1 146.4 2100 457.5 10 Planetary
ABT - X - 200C - 10P - 006500 - 17W 800 - 1000 110 5217 210 6500 75 80.1 146.4 2100 457.5 10 Planetary
270s Series ABT - X - 270C - 10P - 007500 - 17W 800 - 1000 120 6485 180 7500 75 103.7 187.4 1800 554 10 Planetary

Integrated cooling configuration table

Specification Electromelt Product Integrated Cooling
03 Series ABT - X - 003 - 08S - 000750 - 20W ABT - 200R022 - 3B0350 - C032L
06 Series ABT - X - 006 - 09S - 001400 - 20W ABT - 200R022 - 3B0350 - C032L
08 Series ABT - X - 008 - 09S - 002000 - 17W ABT - 200R022 - 3B0350 - C032L
11 Series ABT - X - 011 - 09S - 003000 - 17W ABT - 200R022 - 3B0750 - C064L
ABT - X - 011 - 09S - 003700 - 17W ABT - 200R022 - 3B0750 - C064L
16 Series ABT - X - 016 - 10S - 004000 - 17W ABT - 200R022 - 3B0750 - C064L
ABT - X - 016 - 10S - 004800 - 17W ABT - 200R022 - 3B0750 - C064L
31 Series ABT - X - 031 - 10S - 006500 - 15W ABT - 200R022 - 3B0750 - C064L
ABT - X - 031 - 10S - 007500 - 15W ABT - 200R022 - 3B0750 - C064L
200 Series ABT - X - 200 - 10P - 006500 - 15W ABT - 200R022 - 3B0750 - C064L
ABT - X - 200 - 10P - 007500 - 15W ABT - 200R022 - 3B0750 - C064L
270 Series ABT - X - 270 - 10P - 010000 - 12W ABT - 200R038 - 3B2200 - C160L
325 Series ABT - X - 325 - 16P - 014000 - 17W ABT - 200R038 - 3B2200 - C160L
400 Series ABT - X - 400 - 16P - 018000 - 17W ABT - 200R038 - 3B2200 - C160L
470 Series ABT - X - 470 - 16P - 028000 - 17W ABT - 200R038 - 3B2200 - C160L
ABT - X - 470 - 24P - 035000 - 17W ABT - 200R038 - 3B2200 - C160L
510 Series ABT - X - 510 - 24P - 037000 - 17W ABT - 200R038 - 3B2200 - C160L
ABT - X - 510 - 24P - 045000 - 17W ABT - 200R038 - 3B2200 - C160L
560 Series ABT - X - 560 - 24P - 054000 - 17W ABT - 200R038 - 3B3000 - C200L
ABT - X - 560 - 24P - 062000 - 17W ABT - 200R038 - 3B3000 - C200L
ABT - X - 560 - 24P - 070000 - 13W ABT - 200R038 - 3B3000 - C200L
ABT - X - 560 - 24P - 078000 - 13W ABT - 200R038 - 3B3000 - C200L
03S Series ABT - X - 003 - 06S - 000650 - 20W ABT - 200R022 - 3B0350 - C032L
06S Series ABT - X - 006 - 06S - 001000 - 20W ABT - 200R022 - 3B0350 - C032L
08S Series ABT - X - 008 - 08S - 001500 - 20W ABT - 200R022 - 3B0750 - C064L
ABT - X - 008 - 08S - 002000 - 20W ABT - 200R022 - 3B0750 - C064L
11S Series ABT - X - 011 - 08S - 003000 - 20W ABT - 200R022 - 3B0750 - C064L
16S Series ABT - X - 016 - 10S - 004000 - 20W ABT - 200R022 - 3B0750 - C064L
31S Series ABT - X - 031 - 10S - 006000 - 17W ABT - 200R022 - 3B0750 - C064L
ABT - X - 031 - 10S - 006500 - 17W ABT - 200R022 - 3B0750 - C064L
200S Series ABT - X - 200 - 10P - 006000 - 17W ABT - 200R022 - 3B0750 - C064L
ABT - X - 200 - 10P - 006500 - 17W ABT - 200R022 - 3B0750 - C064L
270S Series ABT - X - 270 - 10P - 007500 - 17W ABT - 200R038 - 3B2200 - C160L

Dimension Drawing

ABT Series - Standard Spline

table1
Model/Dimensions A B C D E F G H I K n-qd n-Ga" n-Gb" Z-Dxdxb
ABT - X - 003 - 08S - 000750 - 20W 471 257 317 210 190 79 13 61 38 18 5 - φ13 *** 4 - G 3/8" 8 - 38b12x32b12x6f8
ABT - X - 006 - 09S - 001400 - 20W 550 285 340 254 230 90 14 68 43 20 5 - φ16 *** 4 - G 3/8" 8 - 42b12x36b12x7f8
ABT - X - 008 - 09S - 002000 - 17W 564 335 392 300 256 102.5 15 75 50 25 5 - φ17 2 - G 3/8" 4 - G 3/8" 8 - 50b12x46b12x9f8
ABT - X - 011 - 09S - 003000 - 17W 603 335 392 300 256 102.5 15 75 50 25 5 - φ17 2 - G 3/8" 4 - G 3/8" 8 - 50b12x46b12x9f8
ABT - X - 011 - 09S - 003700 - 17W 644 335 421 300 256 102.5 15 75 50 25 5 - φ17 2 - G 3/8" 4 - G 3/8" 8 - 50b12x46b12x9f8
ABT - X - 016 - 10S - 004000 - 17W 702 370 439 327 301.5 148 18 100 65 32 5 - φ21 2 - G 3/8" 4 - G 3/8" 8 - 72b12x62b12x12f8
ABT - X - 016 - 10S - 004800 - 17W 747 370 439 327 301.5 148 18 100 65 32 5 - φ21 2 - G 3/8" 4 - G 3/8" 8 - 72b12x62b12x12f8
ABT - X - 031 - 10S - 006500 - 15W 851 475 491 420 380 166 20 134 80 40 5 - φ25 2 - G 1/2" 4 - G 1/2" 10 - 92b12x82b12x12f8
ABT - X - 031 - 10S - 007500 - 15W 837 475 552 420 380 166 20 134 80 35 5 - φ26 2 - G 1/2" 4 - G 1/2" 10 - 92b12x82b12x12f8

ABT Series - Standard Flat Key

table2
Model/Dimensions A B C D E F G H I J K M N φd1 n - φd2 n - Ga" n - Gb"
ABT - X - 200 - 10P - 006500 - 15W 837 475 552 419.1 381 165 20 134 125 4 35 92 24 φ85 5 - φ22 2 - G 1/2" 4 - G 1/2"
ABT - X - 200 - 10P - 007500 - 15W 837 475 552 419.1 381 165 20 134 125 4 35 92 24 φ85 5 - φ22 2 - G 1/2" 4 - G 1/2"
ABT - X - 270 - 10P - 010000 - 12W 952 570 655 520.7 457 190 24 153 140 5 35 93 24 φ85 7 - φ22 2 - G 1/2" 4 - G 1/2"
ABT - X - 325 - 16P - 014000 - 17W 1099 555 592 520.7 457 187 18 154 140 5 20 93 24 φ85 14 - φ21 2 - G 1/2" 4 - G 1/2"
ABT - X - 400 - 16P - 018000 - 17W 1130 460 565 419.1 381 182 18 141 115 5 20 116 24 φ100 10 - φ21 2 - G 1/2" 4 - G 1/2"

EC1 Series - Heavy Duty

table3
Model/Dimensions A B C D E F G H I J K α n-Ga" n-Gb" a-φb Na×b×c×d×e+H
ABT - X - 470 - 20P - 028000 - 17W 1110 596 575 560 510 135 142 70 29.5 30 15 2 2 - G 1/2" 4 - G 1/2" 24 - φ22(cloth) N140×5×30×28×9H(DN5480)
ABT - X - 470 - 24P - 035000 - 17W 1182 596 575 560 510 156.5 152 106 45.5 30 15 2 2 - G 1/2" 4 - G 1/2" 24 - φ22(cloth) N150×5×30×28×9H(DN5480)
ABT - X - 510 - 24P - 037000 - 17W 1187 596 575 560 510 156.5 152 106 45.5 30 15 2 2 - G 1/2" 4 - G 1/2" 24 - φ22(cloth) N150×5×30×28×9H(DN5480)
ABT - X - 510 - 24P - 045000 - 17W 1237 596 575 560 510 156.5 152 106 45.5 30 15 2 2 - G 1/2" 4 - G 1/2" 24 - φ22(cloth) N150×5×30×28×9H(DN5480)
ABT - X - 560 - 24P - 054000 - 17W 1253 596 663 560 510 156.5 152 106 45.5 30 15 2 2 - G 1/2" 4 - G 1/2" 24 - φ22(cloth) N150×5×30×28×9H(DN5480)
ABT - X - 560 - 24P - 062000 - 17W 1253 596 668 560 510 156.5 152 106 45.5 30 15 2 2 - G 1/2" 4 - G 1/2" 24 - φ22(cloth) N150×5×30×28×9H(DN5480)
ABT - X - 560 - 24P - 070000 - 13W 1303 596 668 560 510 156.5 152 106 45.5 30 15 2 2 - G 1/2" 4 - G 1/2" 24 - φ22(cloth) N150×5×30×28×9H(DN5480)
ABT - X - 560 - 24P - 078000 - 13W 1353 596 668 560 510 156.5 152 106 45.5 30 15 2 2 - G 1/2" 4 - G 1/2" 24 - φ22(cloth) N150×5×30×28×9H(DN5480)

EC1 Series - Air Cooling

table4
Model/Dimensions A B C D E F G H I K n-qd n-Ga" Z-Dxdxb
ABT - X - 003 - 08S - 000750 - 20F 597.5 245 318 210 190 79 13 57 38 18 5 - φ13 *** 8 - 38b12x32b12x6f8
ABT - X - 006 - 09S - 001100 - 20F 676.5 285 337 254 230 90 14 68 46 20 5 - φ16 *** 8 - 42b12x36b12x7f8

Installation and Storage

Installation

  • Carefully remove the packaging and other protective devices of this equipment, and pay special attention to protecting the joint surface.
  • Check the nameplate of this equipment to ensure that it is consistent with the order specifications.
  • Ensure that this equipment is not damaged during transportation and lifting.
  • Ensure that the bolts and nuts of this equipment are not loose.
  • Ensure that this equipment is not exposed to rain or moisture.
  • Ensure that the structure on which this equipment is installed has sufficient rigidity to support the weight and working stress of this equipment.
  • Ensure the concentricity and verticality of the installation surface.
  • Ensure that the shafts and shafts or holes are fully aligned and tightly combined.
  • When installing this equipment, in order to prevent the equipment from being exposed to wind, rain or sun, protective devices should be installed and attention should be paid to ventilation.

Storage

  • The storage environment temperature of this device is -20℃ to 40℃.
  • The device is not allowed to be stored in a humid or open-air place.
  • Place the device in a stable position to ensure that it will not move accidentally.
  • If the device is stored for more than 3 months, anti-rust measures must be taken on the outer surface of the device.
  • The device is filled with lubricating oil, and it is necessary to ensure that the vent plug is placed upwards.

Wiring

products (3)

Application

planetary servo system (1)
planetary servo system (3)
planetary servo system (4)
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Frequently Asked Questions (FAQ)

What do the cooling method codes "W" and "F" stand for?
In the ABT Planetary servo system, "W" represents Oil Cooling, while "F" indicates Air Cooling.
What are the environmental requirements for storing this servo system?
The device must be stored in a temperature range of -20℃ to 40℃. It should not be kept in humid environments or open-air areas. Always place it in a stable position to prevent accidental movement.
What precautions are needed if the equipment is stored for over 3 months?
For storage exceeding 3 months, anti-rust measures must be applied to the outer surface of the device. Additionally, since the device is pre-filled with lubricating oil, you must ensure the vent plug is positioned facing upwards.
What should be checked before starting the installation process?
Before installation, carefully unpack the device while protecting the joint surfaces. Verify the nameplate matches your order specifications, check for any transit damage, and ensure all bolts and nuts are tight.
How should the installation surface and shafts be aligned?
Ensure the absolute concentricity and verticality of the mounting surface. The shafts and holes must be fully aligned and tightly combined to prevent stress damage. The supporting structure must also have sufficient rigidity.
What transmission mode is utilized in the ABT Integrated Servo Machine Series?
All specifications in the ABT series utilize a high-efficiency Planetary transmission mode to ensure optimal torque and speed output.