Industrial Automation
China ALBERT 3-in-1 Integrated Servo Motor with Drive and VG Gear Pump - Top Suppliers & Factory Solutions
Introducing the ALBERT hydraulic all-in-one system, designed for optimal system performance, stability, and cost-effectiveness. This innovative solution from leading China suppliers emphasizes simplified installation and user-friendly operation, significantly lowering entry barriers for users. The ALBERT series offers a highly protected integrated system that delivers high-performance vector control for permanent magnet synchronous motors, ensuring high response rates and minimal interference.
Equipped with advanced background software monitoring, a robust communication bus, and tuning-free support, the ALBERT system combines a wealth of features with dependable performance. This versatile all-in-one solution is not only ideal for general hydraulic applications but is also perfect for specific uses that eliminate the need for an electrical control cabinet. Applications include energy-saving vulcanizers, electro-hydraulic bending machines, injection molding machines, and presses, making it a go-to choice for various industries looking for high-quality hydraulic systems from a reliable factory.
Model Representation
ALBERT Servo Integrated Unit: Features & Benefits
Compact & Integrated Design
- Features an ultra-compact design, replacing traditional asynchronous motors with a latest-generation permanent magnet synchronous servo motor, reducing dimension by approximately 30% for the same power rating.
- The drive module housing is manufactured using die-cast aluminum for superior heat dissipation, supplemented with an independent cooling fan to reduce temperature rise and extend service life. The module is designed for easy disassembly.
- The top cover is made of flame-retardant ABS material and includes a waterproof sealing strip for enhanced durability and protection.
- This all-in-one integrated solution eliminates the need for a separate external control cabinet, saving significant space, simplifying wiring, and drastically improving the user experience.
Superior Performance
- Inherits the advantages of synchronous servo technology, providing high-speed dynamic response with a reaction time of approximately 30ms, far surpassing the 200ms+ typically required by asynchronous motor inverter systems.
- Enables real-time speed adjustment based on process demands, boosting production efficiency and reducing energy consumption.
- Utilizes a dual closed-loop control system, leveraging the motor's internal resolver and a pressure sensor on the oil circuit, to precisely track and control real-time flow and pressure output for high-precision production requirements.
- The full series comes with a built-in braking unit and brake resistor, and is equipped with a 17-bit magnetic resolver supporting auto-tuning for setup.
Low Noise & Reduced Oil Temperature
- Operates significantly quieter than traditional constant-noise asynchronous motors, with noise levels reduced by 8-10 dB on average. Noise varies with speed, and the cooling fan can be set to auto-stop under low load conditions for even quieter operation.
- The servo-based system eliminates the need for high-pressure overflow and often runs at lower speeds according to the process, leading to a notable reduction in oil temperature of 5-10°C.
Simplified Installation & Use
- Arrives pre-configured based on user parameters, requiring no complex debugging on-site.
- The entire series utilizes aviation-style plugs for all connections, enabling true "plug-and-play" operation. This greatly reduces installation complexity, time, labor costs, and the risk of wiring errors.
Configuration Plan
| ① | Series | ALBERT series |
| ② | Power | 037 / 055 / 075 / 085 / 095 / 115 / 150 ] x10⁻¹ KW |
| ③ | Speed | See system parameters |
| ④ | Outlet Port Position | T: Up / L: Left / R: Right / D: Down |
| ⑤ | Pump Displacement For example | 0016 single pump 16CC / 2010 double pump 20CC+10CC |
| ⑥ | Flange Mounting | A: Threaded flange / B: Welding flange / C: Sensor flange with holes |
| ⑦ | Foot Mounting | b1: Standard horizontal installation / B1: Vertical installation / 00: Not installed |
System Parameters
| Series | Model KW | Motor Rated Torque (Nm) | Peak Torque (Nm) | Motor Rated Speed (rpm) | Motor Rated Power (KW) | Motor Rated Current (A) | Value | Drive Power (KW) | Drive Rated Current (A) | 140Bar Oil Pump Displacement (CC) | 175Bar Oil Pump Displacement (CC) | 210Bar Oil Pump Displacement (CC) | 250Bar Oil Pump Displacement (CC) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 130 | 3.7 | 23 | 46 | 1700 | 4.1 | 7.7 | 3.28 | 3.7 | 9 | 13 | 10 | 08 | 06 |
| 5.5 | 30 | 60 | 1700 | 5.4 | 9.8 | 3.08 | 5.5 | 13 | 16 | 13 | 10 | 08 | |
| 7.5 | 41 | 81 | 1700 | 7.3 | 12.7 | 3.18 | 7.5 | 17 | 20 | 16 | 13 | 10 | |
| 180 | 8.5 | 48 | 96 | 1700 | 8.5 | 15.3 | 3.13 | 11 | 25 | 25 | 20 | 16 | 16 |
| 9.5 | 56 | 105 | 1700 | 9.43 | 18 | 3.11 | 11 | 25 | 32 | 25 | 20 | 16 | |
| 11.5 | 65 | 129 | 1700 | 11.5 | 21 | 3.10 | 15 | 32 | 40 | 32 | 25 | 20 | |
| 15 | 84 | 168 | 1700 | 15 | 27 | 3.11 | 18.5 | 37 | 50 | 40 | 32 | 25 |
| Model ALBERT | Parameter / Unit | 037 | 055 | 075 | 076 | 095 | 115 | 150 |
|---|---|---|---|---|---|---|---|---|
| Motor series | - | 130 Series | - | 180 Series | - | |||
| Rated power | Pn [kW] | 3.7 | 5.5 | 7.5 | 8.5 | 9.5 | 11.5 | 15.0 |
| Rated torque | Tn [Nm] | 23 | 30 | 41 | 48 | 56 | 65 | 84 |
| Rated speed | N [rpm] | 1700 | 1700 | 1700 | 1700 | 1700 | 1700 | 1700 |
| Rated frequency | Fn [Hz] | 113.33 | 113.33 | 113.33 | 113.33 | 113.33 | 113.33 | 113.33 |
| Peak torque | T max [Nm] | 46 | 60 | 81 | 96 | 105 | 129 | 168 |
| Peak speed | N max [rpm] | 2300 | 2300 | 2300 | 2300 | 2300 | 2300 | 2300 |
| Number of pole pairs | P | 4 | 4 | 4 | 4 | 4 | 4 | 4 |
| Torque constant | Kt [Nm/A] | 3.0 | 3.08 | 3.18 | 3.0 | 3.18 | 3.10 | 3.2 |
| Back EMF | EMF [V/k rpm] | 191 | 193 | 199 | 197 | 195 | 193 | 196 |
| Moment of inertia | J m [kgcm²] | 27.7 | 31.4 | 38.8 | 96.4 | 122.5 | 167.2 | 192.8 |
| Rated input current | In [A] | 8.20 | 9.80 | 12.5 | 15.3 | 18 | 21 | 27 |
| Input power range | Vol [V] | 380 | ||||||
| Input voltage frequency | Fn | 50/60Hz | ||||||
| Input voltage phases | Phase | 3 | ||||||
| Protection level | IP | 54 | ||||||
| Temperature | Rise / Ambient | Temperature rise: 100K | Ambient temperature: 30℃ | ||||||
Wiring Instructions & Base Dimensions
External Power Supply
ALBERT180 Base Dimensions
| Type | A1 | A2 |
|---|---|---|
| ALBERT085 | 156 | 418 |
| ALBERT095 | 161 | 418 |
| ALBERT115 | 187 | 479 |
| ALBERT150 | 187 | 479 |
ALBERT130 Base Dimensions
| Type | A1 | A2 |
|---|---|---|
| ALBERT085 | 156 | 418 |
| ALBERT095 | 161 | 418 |
| ALBERT115 | 187 | 479 |
| ALBERT150 | 187 | 479 |
Applications
Hydraulic Power Pack
Energy-Saving Vulcanizers
Electro-Hydraulic Bending Machine
Injection Molding Machines
Hydraulic Presses
Product Display
Frequently Asked Questions (FAQ)
Q
What are the main space-saving advantages of the ALBERT Servo Integrated Unit?
The ALBERT series replaces traditional asynchronous motors with permanent magnet synchronous servo motors, cutting unit dimensions by about 30% for the same power output. Its all-in-one integrated architecture eliminates the requirement for an external control cabinet, drastically simplifying wiring and reducing footprint.
Q
How fast is the dynamic response of this integrated servo system?
The system delivers a dynamic response time of approximately 30ms, vastly outperforming conventional asynchronous motor inverter systems (which typically require 200ms+). This ensures rapid real-time flow and pressure tracking.
Q
How does the ALBERT unit lower operational noise and oil temperature?
Noise levels are reduced by 8 to 10 dB on average compared to constant-noise asynchronous motors, and fans can auto-stop under low load. By eliminating high-pressure overflow and operating at process-matched speeds, hydraulic oil temperatures drop by 5 to 10°C.
Q
Is on-site debugging required during installation?
No complex on-site debugging is needed. Units arrive pre-configured based on specified customer parameters and feature industrial aviation-style plugs for fast, error-free plug-and-play installation.
Q
What primary applications are best suited for the ALBERT series?
The ALBERT Servo Integrated Unit is widely applied in hydraulic power packs, energy-saving vulcanizers, electro-hydraulic bending machines, injection molding machines, and various hydraulic presses.
Q
What protection and heat dissipation features are built into the unit?
It features an IP54 protection rating, a die-cast aluminum drive housing for optimal heat dissipation, an independent cooling fan, a flame-retardant ABS top cover, and a waterproof sealing strip for maximum industrial durability.